Category Archives: Industrial Racks

5 Handy Tips for Choosing a Warehouse Racking System

Huge distribution warehouse with high shelves

Storage racks are the bread and butter of the warehousing industry. They keep your inventory organized so you and your colleagues can fulfill orders and get them out for delivery as fast as possible without damaging your products in the process. As ubiquitous as stack racks are within the warehousing and distribution industry, no two warehouses are exactly alike. Different facilities carry different products, and everyone has their own way of carrying out routine processes, such as getting products from the shelf to the loading dock. Continue reading

Essential Tips for Effective Inventory Management: Arranging Industrial Storage Bins, Tracking Products and More

inventory management tips storage bins and more

Your business depends on effective inventory management. It’s how you fill orders, move your products from place to place and make sure your customers are happy with the results. If you have trouble managing your inventory or keeping track of your products as they move through the supply chain, some of your items could get lost, stolen or damaged along the way. You won’t be able to fill orders as quickly, which can put you at a disadvantage in the marketplace, especially when it comes to competing with massive corporations like Amazon. Learn how you can improve your approach to inventory management, including the latest trends, common challenges and how to solve them. Continue reading

Five Signs That It’s Time to Invest in Stack Racks for Your Warehouse

warehouse pallet racks

Stack racks are a great investment for anyone that owns or manages a warehouse. They’re inexpensive, and they help you make the most of your workspace. The cost to rent a warehouse keeps going up and up as more companies get into the e-commerce business, so organizing your workspace will help you keep your costs in check. From organizational efficiency to managing your inventory, here are five signs that it’s time to invest in stack racks for your warehouse. Continue reading

Dos and Don’ts of Warehouse Tire Storage


If you deal with tires in your warehouse, fulfillment center, logistics company or dealership, you need a safe, reliable way to store them. Tires are like any other commodity within your business—they’re inventory, nothing more and nothing less. Therefore, you have to do everything you can to prevent damage to ensure that you don’t lose money. Rule No. 1 of tire storage is to always use high-quality, reliable industrial racking systems to keep vulnerable materials out of harm’s way. Continue reading

Best Practices for Upgrading Your Warehouse Racking System

warehouse full of racking systems
By taking a close look at your warehouse racking system, you likely will find ways to improve your operations. Many logistical operators become complacent with relying on existing racking layouts, as workers and management have gotten used to the system.
However, by adding a few upgrades, tweaking the way goods flow in and out of your warehouse, and by changing the racks and the parts and pieces that go with a racking system, you can significantly streamline and increase your profitability.
Here we have outlined some of the industry best practices you can emulate to improve your business.

Map Your Warehouse

Many businesses have grown their warehouse operations over the years without properly mapping the space. Take the time to carefully map your warehouse floor space, marking the exact locations of columns, load-bearing walls, shipping and receiving, and the rest of the space.
You may find that rearranging and modifying lunchroom areas, managers’ offices, break rooms, and other spaces may provide you with more rack area.

Look Up

In the old days, prior to the 1980s, rack systems and warehouse ceiling construction sometimes had maximum heights of below 30 feet. Today, many racking systems can let you take advantage of ceiling space close to 40 feet.
Consider investing in extended rack systems. There are certain other racking system upgrades required when you do this. It could mean adding in-rack sprinkler system upgrades, depending on your local regulations.
You will also need high-bay forklifts. You may find, however, that the investment makes sense.

Rack Lighting

Adding lighting upgrades to your warehouse racking system provides several benefits. Using LED lighting not only gives you on average 30 percent more light, but also can decrease your energy consumption by up to 50 percent.
Providing more lighting for your racks can increase safety and decrease accident rates. You may also find speed and efficiency increases with better lighting.

Use Hands-Free Technology

Using wearable technology will help automate and streamline your warehouse. Productivity and safety increase when workers can manage data through voice or wearable devices.

Upgrade Your Scanning Equipment

worker scanning package barcode on racking system
You need as much rack space as possible, but you’ll also require aisles for loading and offloading equipment and operators.
New scanning technology can permit you to scan something from up to 40 feet away in some cases. This provides better, more reliable scanning for forklift operators who must navigate narrow isles as well as towering racks. Efficiency also improves.
Part of scanning more efficiently requires a review of the barcodes you use on your racks and products. Location labels will need revision to help maximize the efficacy of your rack-scanning system.

Pushback Pallet Racks and Rollers

If you want to maximize throughput and expand your storage capacity, consider using pushback pallet racks with rollers. You can store up to six pallets on a single level with this system.

Switch to All-Plastic Pallets

Most grocery operations have already switched from wooden to s If you deal in dry goods, you may want to consider this option.
Plastic pallets cost more than wooden ones, but the life of a plastic pallet is three times longer. You can use a plastic pallet for up to 15 years before replacing it.

Gravity Flow and Tilt Shelving

If you have high order-picking volume, gravity flow and tilt shelving can substantially improve workflow. You can adjust the angle of the roller tracks to allow the remaining packages or cartons to travel to the edge of the pallet, ready for the next pick.

Plan for Expansion

Don’t forget about potential future expansion and scalability when considering a warehouse pallet upgrade. Review your options for modular racking solutions you can adjust and expand on as needed, and consider replacing your existing system with the appropriate model. By switching to the right modular racking system now, you may find you can eliminate the need to expand by proper planning now.

Don’t Forget About Budget

A visual interpretation of a budget layout
When planning an upgrade, ensure you include all costs associated with an upgraded racking installation. The cost of the racks, design, installation, training, and any new forklifts or other equipment needed requires some thought.
You want to implement the most cost-effective solution, considering your products and operations, but not necessarily the cheapest. Define your needs and then shop for the best system that meets those requirements.

Last Word

There is no one approach that fits all racking problems. You need to choose what methods and racking systems work best for you and your operations.
Review your enterprise systems carefully and honestly, then choose the best racking system upgrade that meets your requirements.

Safely Storing and Transporting Your Favorite Loaves with Bakery Trays

Safely Storing and Transporting Your Favorite Loaves with Bakery Trays
Baked goods pose a whole new set of challenges for large-scale bakeries, grocery stores, and warehouses. They’re more fragile than most other goods, and are susceptible to contamination that could compromise your entire supply. How do you prevent damaging baked goods while simultaneously streamlining your entire process? Continue reading

Product Spotlight: Stack Racks

Whether you’re in the shipping business or run a well-oiled fake rolex warehouse, a stack rack is an essential piece of equipment you should know about. These racks — also called stackable pallets and tier racks — allow you to maximize warehouse and truck space by stacking goods vertically. Because they’re so commonly used in the automotive industry to store tires, they’re also regularly referred to as tire racks.
Continue reading

Container Exchanger wins Supply and Demand Chain Executive Green Award

In addition to its goal of achieving carbon neutrality for its offices by the end of 2009, Container Exchange offers its clients returnable packaging broker services, resell folding bulk containers, metal storage bins, plastic industrial totes, plastic pallets and used Gaylord boxes throughout the U.S. market. “Our clients, both buyers and sellers, use our services to reduce their own carbon footprints while simultaneously improving profitability,” says David Madden, president of the company.
Returnable packaging reduces landfill waste and energy consumption when compared to expendable packaging. However, over time, as a company’s product mix changes or a manufacturing contract expires, it may no longer have a use for the packaging associated with particular parts. In most cases, the packaging is still perfectly useable, but because they no longer have a use for the containers, the companies would have typically sold the containers to a scrap company, which would reprocess the materials, creating pollution, waste and additional energy use.
Container Exchange acts as a matchmaker between companies looking to dispose of returnable packaging and those looking to acquire the packaging. It is true that transportation of the packaging between buyer and seller through less-than-truckload and truckload-size shipments consumes energy, primarily in the form of fossil fuels. But Madden believes that as his company’s network increases in size and adds buyers and sellers, the chances of locating a matching set of returnable packaging close to a buyer increases, and that close proximity creates a financial and environmental impact through reduced freight costs and fuel use. Container Exchange currently is running at a rate of 400,000 lbs. of repurposed material per month.
Original Article can be found here.